Project Slagreus

Reuse of slags from integrated steelmaking

Overall approach

Ferrous slags are mineral co-products in the iron and steel industry. In addition to their process related tasks, slags have great potential in terms of resource conservation. Steelmaking slags are usually utilized as an aggregate for road constructions or recycled within the metallurgical process. Further applications can be found in the cement, concrete and fertilizer industry or in hydraulic engineering (Figure 1).

Latest discussions concerning the valorisation of steelmaking slags and forthcoming changes in the legal framework conditions (national and international level) may lead to a decline in the currently high level of utilization in the traditional field of application as constructional material.

The RFCS project Slagreus deals with an optimization and extension of the internal recycling rate of Basic Oxygen Furnace (BOF) slag. Furthermore, external valorisation should be evaluated and improved. In the scope of the project, a new treatment process will be developed resulting in an Fe-enriched product, which can be reused within the steel production process and a mineral fraction, which is expected to be utilized as an additive in the cement and fertilizer industry. As a result, the material efficiency of the iron and steel industry can be increased, whilst preserving natural raw materials and avoiding additional landfill volume.

 

Objectives

The project focuses on the development of an innovative process chain resulting in a Fe-enriched product and a reactive calcium silicate rich fraction. The treatment process consists of a liquid Fe-enrichment by slag circulation, a microwave treatment of the solidified enriched Fe-fraction, grinding and a magnetic separation (Figure 2). While the Fe-enriched fraction will be tested as secondary raw material in the metallurgical process (substitute for iron ore fines), the Ca- and P-enriched fraction will be evaluated as a cement additive and a lime fertilizer. 

Framework

Project runtime:

2019-06-01 to 2022-11-30

Funding scheme:

RFCS-2018

The project Slagreus receives a 60 % funding by the European Commission from the Research Fund for Coal and Steel (RFCS) under grant agreement No. 847260.

Project partners: