Project 5

Project 5 of the PlasmArc4Green module focuses on the application of numerical models developed in previous projects to real industrial processes, emphasizing the transition from theoretical frameworks to practical, operational implementations. This project aims to demonstrate the effectiveness of plasma-based processes in industrial settings, providing a critical step towards sustainable and CO₂-neutral metal production.

In this project, the developed models from Projects 1-3 will be applied to specific use cases, such as the pilot scale HPSR, Smelter from Hy4Smelt and copper plasma smelter. The simulations will help in understanding and optimizing the interactions of plasma with different states of matter, including solid, liquid, and gas phases. This practical application is intended to reduce the reliance on trial-and-error approaches traditionally used in process development, thus decreasing both development time and associated costs.

Key activities include carrying out and characterizing plasma-driven copper reduction processes, supervised by academic and industrial partners. The project also involves the development of pilot scale processes, troubleshooting, and debugging, with substantial input from master’s and PhD students. Through these efforts, the project will compare simulation results with experimental data to validate the models and refine their accuracy.

The ultimate goal is to provide reliable simulation methods that can be directly applied to industrial processes, enhancing the efficiency and sustainability of metal production practices. This project is integral to achieving the broader objectives of the PlasmArc4Green module by bridging the gap between theoretical research and industrial application, thereby contributing to the reduction of CO₂ emissions in the metals industry.